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2400x100mm

Flexible Diamond Sanding Belt

2400x100mm

Our Flexible Diamond Sanding Belts are perfect for use with flexible belt sanders and are made from diamond powder. Our Electroplated Flexible Diamond Sanding Belts are nickel-plated as a binder and consist of a backing material, a metal base, and an array of diamond coatings. The backing material and the flexible metal substrate are bonded together to create a ring-shaped super-hard coated abrasive.Our flexible diamond Belts are made with special stainless steel and a double-layer backing that ensures a very fast chip, minimum chip loss, and a long lifetime. This results in excellent tempering results, making them ideal for use in the aerospace, ceramics, glass, paper, and stone industries. These Belts offer consistency, increased productivity, reduced downtime, and lower wear costs. Compared to conventional abrasives, the average life expectancy of our diamond abrasive Belts is 1,000 times longer.We offer a variety of sizes for hand-held or robotic machines, and all sizes can be made to fit any machine. Our range includes flexible diamond sanding Belts, diamond abrasive Belts, diamond sanding Belts lapidary, diamond polishing Belts, polishing diamond sand Belts, 4 x 36 diamond sanding Belts, diamond grit sanding Belts, 1x30 diamond sanding Belts, 1 x 30 diamond sanding Belts, 4 x 36'' sanding Belts 220 grit, 4x36 sanding Belts for metal, 4 x 36'' sanding Belts 1000 grit, 4 x 36'' sanding Belts 2000 grit, and 4x36 sanding Belts 3000 grit.Invest in our Flexible Diamond Electroplating Abrasive Belts for superior results in your sanding and polishing applications.

Electroplated Flexible Diamond Sanding Belts: A Masterpiece of Materials and Craftsmanship

- Electroplated Flexible Diamond Sanding Belts are a testament to the harmonious fusion of premium materials and meticulous craftsmanship. These innovative Belts are purposefully engineered to elevate abrasive performance across a spectrum of applications. Let's delve into the exquisite composition that makes them unparalleled:

The Heart of Durability: Nickel-Plated Binder

- At the core of these Belts lies a binder crafted from nickel, intricately applied through the precision of electroplating. This nickel-plated foundation serves as the bedrock of strength and resilience, underpinning the entire structure with unwavering support.

The Triad of Excellence: Three Essential Components

1. Backing Material: Serving as the bedrock, the backing material is handpicked for its exceptional durability and stability. This foundational layer bestows unwavering support to the subsequent layers, ensuring the belt's structural integrity even under demanding conditions.

2. Metal Base: The metal base, an indispensable element, imparts rigidity and unwavering structure to the belt. It forms the steadfast platform upon which the diamond coatings will be meticulously applied, ensuring a foundation of unyielding strength.

3.Diamond Coatings: The true luminaries of these Belts, they proudly exhibit an array of diamond coatings, meticulously applied with precision. Renowned for their unmatched hardness and abrasive prowess, diamonds are thoughtfully dispersed across the belt's surface, poised to deliver exceptional results.

The Enchantment of Bonding

- The alchemy unfolds as the backing material and the flexible metal substrate converge in a symphony of bonding. Through a meticulous union, these two components seamlessly meld together, giving rise to a seamless, ring-shaped super-hard coated abrasive. This distinctive formation stands as a testament to optimization, designed to deliver impeccable performance and enduring durability.

Electroplated Flexible Diamond Sanding Belts are a masterstroke of innovation and precision. Their composition, characterized by nickel-plated binders, resilient backing material, robust metal bases, and meticulously applied diamond coatings, birth an abrasive tool of extraordinary effectiveness and durability. The synergy of these elements culminates in the creation of a ring-shaped super-hard coated abrasive, poised to conquer a vast spectrum of abrasive tasks with unmatched precision and excellence.

Grit Size

  1. Coarse Grits (60 to 120): Coarse grit Flexible Diamond sanding belts are suitable for tasks that involve significant material removal and shaping. They excel in the initial stages of surface preparation, such as removing rough areas or leveling surfaces.

  2. Medium Grits (240 to 400): Medium grit Flexible Diamond sanding belts strike a balance between material removal and surface refinement. They are appropriate for applications where you need to achieve a smoother surface while still removing a moderate amount of material. This includes tasks like smoothing rough surfaces and blending welds.

  3. Fine Grits (600 to 1200): Fine grit Flexible Diamond sanding belts are primarily used for finishing and polishing applications. They are effective at creating smooth, refined surfaces and eliminating finer imperfections. Common uses include achieving polished finishes on metals, wood, and other materials.

  4. Very Fine Grits (1500 to 1800): Very fine grit Flexible Diamond sanding belt  are reserved for high-precision polishing tasks. They are perfect for achieving mirror-like finishes on surfaces and eliminating even the smallest imperfections. Typical applications involve the final polishing of metals, glass, ceramics, and stone.

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FAQ

Q: What are Flexible Diamond Tools used for?
Flexible Diamond Tools are versatile abrasive tools used for a wide range of applications, including grinding, polishing, and surface finishing on various materials such as glass, ceramics, metals, composites, and more.
Q: What are the different types of Flexible Diamond Tools available?

Flexible Diamond Tools include belts, discs, sheets, handpads, and strips with various configurations and grit sizes to suit different applications and equipment.

Q: What are the main bonding types used in Flexible Diamond Tools?

Flexible Diamond Tools are available with metal and resin bond types. Metal bonds are often used for coarser applications, while resin bonds are suitable for fine grinding and polishing.

Q: How do I maintain Flexible Diamond Tools to prolong their life?

Regular maintenance includes cleaning the tools to remove accumulated debris and inspecting them for wear. Proper care and maintenance can help extend the tools' service life.

Q: Can these tools be used on different types of equipment?

Yes, Flexible Diamond Tools can be used on a variety of equipment, including hand-held machines, stationary machines, and more. Different backing types and configurations allow for versatility in application.

Q: What is the advantage of using synthetic diamonds in these tools?

What is the advantage of using synthetic diamonds in these tools?

Q: What are the primary applications of Flexible Diamond Tools?

These tools find applications in various industries, including architectural and scientific glass, ceramics, composites, aerospace, transportation, and more. They are used for grinding, polishing, and surface finishing.

Q: Can these tools be used for both wet and dry grinding?

While these tools can be used for dry grinding, they often perform best when used with a coolant or water during wet grinding. Wet grinding helps reduce heat and friction, improving performance and extending tool life.

Q: What is the recommended working speed for these tools?

The recommended working speed typically ranges from 25 to 32 meters per second (m/s), with a maximum speed of 45 m/s. Higher speeds are often used for improved productivity.

Q: What are the advantages of using specific patterns (e.g., big dots, medium dots, arrow patterns) on Flexible Diamond Tools?

Patterns are designed for specific purposes, such as rapid material removal, strong cutting, or efficient grinding on surfaces with sharp edges. The choice of pattern depends on the application and desired results.

Diamond Abrasive Products
Diamond Abrasive Products
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